Design and build pull-top desk carts

I have to keep my studio organized and look clean. I prefer to build rolling carts that I can move around and use as needed depending on the projects I'm taking on. I have built carts for my 3D printers and these serve me well.

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I will be using MDF material to build the carts, the drawers for these carts. I built a small printer cart for my printer and necessary supplies, as well as a tool cart for my office supplies and plastic storage cases for small parts.

I start with a sketch to visualize the two carts. It's a pretty complicated build since I also do the drawers and slides, so I'm building it in CAD to help me figure out the dimensions. It's super useful for building and assembling later. I mainly use 3/4″ MDF for the construction of the two carts, but 1/2″ MDF is also used.

I created a cut list from my CAD and cut all the parts on the table saw. Once the pieces are cut I start assembling the drawers, then the main body of the trolleys. I use glue, an air nailer and sometimes screws to put the panels together to make the carts.

Then I install the drawers with their corresponding runners to make sure everything fits. Once everything fits and works, I seal the MDF with shellac, then paint it with gloss white rustoleum. I use my Wagner sprayer for all of this. The sprayer does a quick job and leaves a really nice finish on the carts, much nicer than rolling the paint.

Finally I assemble the trolleys by adding the wheels and then installing the drawers. These carts are heavy and this makes them very sturdy. Great for rolling and using during projects.