How to Paint Urethane Rubber Cosplay Armor That Flexes But Doesn't Crack

If you've ever tried making foam out of cosplay armor, you know there's a big problem. Armor is supposed to be stiff but foam and rubber are flexible. If your armor is meant to look like shiny metal, that's a problem, most paint cracks and flakes when flexed.

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Darryl from Off Earth tested different methods and came up with a solution that has a fabulous surface finish that doesn't crack or peel when flexed.

If you want to know how to make cosplay armor, I strongly suggest you check out our book on the subject!

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Finally, after talking with some friends, Darryl tried Imperiflex, a 3 part system and was really impressed. It can be easily tinted and, as it demonstrates, it is very resistant to bending, scratches and knocks.